Framework for modelling the elastoplastic behaviour of friction welded lightweight structures under tension

Abstract

Present-day research in the field of product development are increasingly focused on the efficient use of energy and raw material resources. In the light of this context, the design principle of consistent lightweight construction is gaining more and more importance. One possible approach is the targeted combination of different materials with favourable technological properties in hybrid structures. Against this background, the rotary friction welding (RFW), is particularly advantageous allowing the joining of dissimilar materials, like aluminium and steel in order to create such lightweight structures. The purpose of the paper at hand, is to present a framework for modelling the elastoplastic behaviour of those manufactured structures under the assumption of large deformation and non-linear material behaviour. Moreover, the presented model was implemented into a finite element analysis program (ABAQUS), in order to simulate a tensile test of a friction welded lightweight structure. Subsequently, the simulation results were critically evaluated using experimental data.